Oil mist & Fume Extraction
     
 
 
Oil mist & Fume Extraction
  
 
 
 
 
 
Pollution risks of suspended  oil mist & fumes :-
  
 
 
 

CNC machines are usually installed in air-conditioned machine shops where the problems of indoor pollution, suffocation, oil mist, smoke and fumes persist.

The coolant oil the source of pollution - generates oil mist and smoke which remain suspended in the work environment; get accumulated and result in polluting the working atmosphere. This is not acceptable to ISO-14001 and Environmental Management System (EMS) pollution control norms.

  
 
1. Health Hazard
Oil mist, smoke and fumes give rise to dirt, unpleasant odors, skin and eye irritation, respiratory diseases, etc. This definitely affects health; lowers efficiency and ultimately, the machine shop productivity.
 
       
 
2. Machine breakdown hazard
Besides polluting the shop environment, oil mist particles and dust continuously get deposited on the delicately designed machine controls, PCBs, microprocessors, optical instruments and the like. This results in component damage, malfunctioning of the machines, repeated breakdowns and ultimately, loss of valuable production time.
 
       
 
3. Higher power requirement
Oil mist and fumes get deposited on cooling coils of air-conditioners, other heat exchanging equipment and adversely affect them reducing heat transfer efficiency. Thus, to achieve the same cooling effect, a lot more power is consumed. This loss is significant if one calculates the long-term impact. All this again is detrimental for the machine shop productivity.
 
     
 
Electrostatic Precipitation The technology for oil  mist & smoke elimination
  
 
 
 
How ESP works and what are the benefits of ESP ?
  
 
Filter On oil mist collectors use Electrostatic Precipitation technology for oil mist and smoke elimination and provide the most healthy indoor air quality
  
     
     
 
Applications :
 
 
 
 
Gear cutting, Gear grinding
  
 
Hobbing, Centerless grinders
  
 
5-Axis grinding
  
 
Tool & cutter grinding machines
  
 

Screw machines

  
 

Induction hardening

  
 

Induction heating

  
 

Oil quenching in heat treatment

  
 

EDMs

  
 

Thread grinding machines

  
 
And many more applications where oil mist and smoke are generated in the process.
  
       
 
Individual oil mist & smoke elimination systems :
 
 
 
 
Individual oil mist eliminators extract pollutants at the generation source before the pollutants spread out. For machines with closed cabinets, the suction of fumes is through a hose pipe connected to the exhaust port of the cabinet. For open type machines, suction hood and hose arrangement is made. This system is ideal for machine shops where cumbersome overhead ducting is not possible. The pollutants pass through the air filtration unit where they are trapped electrostatically to give clean, healthy air back without loss of cool air.
  
 
 
 

Centralized oil mist and smoke elimination systems - Only from Filter On :

  
 
 
 
Filter On is the only company that offers you unique Centralized oil mist elimination systems which are specially designed as per the customer's specific requirements.

Centralized systems are ideal for machine shops with a large number of machines. Oil mist and smoke from all these machines are collected from the point of generation and are electrostatically filtered in the Centralized system. The filtered, purified air is released back into the machine shop.

Filter On Centralized oil mist and smoke elimination systems are greatly advantageous due to lower installation costs and lesser and easier maintenance. Above all, the systems offer flexibility of expansion. The system can be expanded with minor modifications when more machines need to be installed in the machine shop.
 
     
 

Your benefits with various systems from Filter On :

  
 
 
 
No filter replacement costs
  
 
Lowest running costs
  
 
Highest efficiency
  
 
Ability to trap even smoke
  
 
Low power consumption
  
       
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